Innovation · Forming technology

Out of the box – innovative tube forming

Variable wall thickness, no compromise

With our patent-pending cold-forming process speedFORMING we set new standards in series production. Compared with a tube of constant wall thickness, it offers more than a purely weight-optimised lightweight solution: different strength levels can be realised in specific sections. This allows cost-efficient welded tubes to be used and application-optimised components to be created – in series production since 2021.

speedFORMING 3D-Modell mit seitlichem Längsschnitt

Your benefits – climate-friendly & efficient

Tailor wall thickness, contour and strength – for cost-efficient, lightweight and resource-efficient tubular components.

Lower component costs

Welded tubes (EN 10305-2) replace cold-drawn tubes. A design tailored to the loads saves additional material.

Less weight & CO₂

More than 30% weight reduction possible: less transport weight and a reduced carbon footprint (PCF).

Variable tube contours

Tailor the inner and outer contours: CNC-controlled wall-thickness changes adapt the design to the requirements of each component.

Targeted higher strength

Work hardening increases strength where it is needed. An additional heat treatment can therefore be eliminated.

Your savings potential – calculated live

Estimate how much weight, CO₂ and cost speedFORMING can save in your component. Indicative values – we determine the exact figures together.

Component geometry

mm
mm
mm

Optimisation

Series

/a
€/t

Result (indicative)

Weight before / part
599 g
Weight after / part
517 g
Weight saving
14 %
Material/year
8,240 kg
CO₂/year
16.5 t
Cost/year
12,360 €

Simplified estimate (steel, ~2.0 kg CO₂e/kg). Actual values depend on material, manufacturing route, geometry and load case.

Applications

speedFORMING is suited to rotationally symmetric components – whether rotor shafts, steering shafts, drive shafts or seat shafts. It does not matter whether your application requires variable wall thickness only on the outer or inner diameter, or both.

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